[T3] Alternator autopsy

Jim Adney jadney at vwtype3.org
Tue Aug 24 10:41:08 PDT 2021


On 23 Aug 2021 at 22:23, Keith Park wrote:

> But the pushed the slip ring assy forward on the armature to the point
> that one of the brushes was only making contact on the edge of the slip
> ring, and to make matters even worse, the brushes still had the deep
> grooves in them from the original worn slip rings!  So the bearing was
> never replaced, they messed up the slip rings and never replaced the
> brushes!  ABSOLUTE JUNK!

The bearings and brushes are easy to fix, but if the slip rings have been 
moved on the shaft, that's a potential problem. The connection between the 
rotor wires and the slip rings is one of an alternator's weak spots. If you 
press the rings back into position, those wires have now been stressed 
twice. Check them carefully.

I agree. This is really disappointing.

-- 
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Jim Adney, jadney at vwtype3.org
Madison, Wisconsin, USA
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