[T3] '73 Idle Test
jadney at vwtype3.org
Tue Aug 27 07:15:26 PDT 2019
I note that 2 of your observations seem to point in opposite directions.
Unplugging the air temp sensor makes the idle settle down, making us think
that the mixture was lean.
Using a quarter tank of gas in 20 miles sounds like an extremely rich
I suggest that you take the car for a long drive, like 100 miles, at reasonable
speeds to see what's really going on. Pick a time of day and a destination
that avoids heavy traffic so you can stay in 4th gear most of the time. Start
with a full tank fill-up and record your odometer reading. End with the same
and record the end fill-up gallons. Calculate your actual gas mileage.
(mi/gal = (odo2-odo1)/(gal used)
Before you do this, here's one more check you can do: There's a wire that
runs to the temp switch under the IAD. Pull that wire off and measure the
voltage between that wire and ground. It should be zero with the engine off
or running. It should be 12 V while starting. That's assuming your Cold Start
Valve is plugged in.
If you get 12 V with the engine off or running, you've got a misconnected
wire on the starter. Did you have any work done on the starter around the
time when this problem started? The solenoid terminal on the starter also
gets a wire to the brain and the Cold Start Valve. If that wire is connected to
the hot terminal on the starter, it will run the system rich all the time, even
with the Cold Start Valve disconnected.
Do you notice a change in the idle when you connect and disconnect the
temp switch wire? There should be no change.
I wonder if you might actually be running rich most of the time. Inspect the 2
wires that carry 12 V power into the FI wiring harness in the LF corner of the
engine compartment. Look for a wire that is frayed, with only a few strands
still connected. Extreme richness could be caused by low system voltage,
but you've got a new VR, so the VR is not the problem. But a high resistance
in the wires that feed the FI could cause a reduction in the supply voltage to
the FI. I've seen this problem on another car.
On 26 Aug 2019 at 10:54, William Jahn wrote:
> It has the 048 . The only thing I can add is the gas millage is not very
> good. Of course most of the driving here is stop and go yet it's been like
> this for a while and it used to get better millage. I can go through a 1/4
> tank in 20 miles . From the way it acts it seems to start out rich because
> of a high TS2 reading then leans out since the TS2 in my mind drops to
> fast. This seems to be why connecting TS1 then leans it out more since by
> now it's temp has risen dropping it's resistance.The reason I feel it's
> leaned out on rennlist an old tech trick was to unplug it to richen the
> mix . My thinking is if I change TS2 with a new none Bosch part since Bosch
> no longer makes these and this part is reading much more in line with what
> it should perhaps it won't start out at such a high resistance then nose
> dive to 77.5 ohm in 2 minutes then it just might allow TS1 to be more in
> line and works as it should since TS1 seems to work proper. I just don't
> feel running to lean is a good idea. I drives ok with TS1 connected and
> unconnected because it has a load I can't feel it. Yet if I try to read
> charging system out put it's next to impossible to get a steady RPM reading
> with TS1 connected it causes the RPM's to rise and fall a few hundred rpm
> all while holding the throttle steady from idle to 2300 RPM then above
> that it does read steady. This is also what I hear and feel even at idle
> and raising it standing at the rear of the car I feel this what I call
> erratic miss hand by exhaust tip and hear this slight skipping as one would
> hear a miss fire.
> This is what I found looking further .
> *Q: What is the effect of disconnecting the TS1 sensor? A:* The TS1 sensor
> produces a fairly weak effect on the mixture, to compensate for the varying
> density of air with temperature. Removing the sensor will slightly richen
> the mixture. This is a common mechanics "trick" for an old engine that is
> running lean due to wear or vacuum leaks. See the PL analysis above for a
> detailed explanation.
> I measured the effect of a disconnected TS1 sensor (see the question above
> for the setup conditions). Disconnecting the sensor increased the injection
> pulse width to 7.1 ms - an 11% increase, almost exactly what the analysis
> of this effect predicted (see the PL analysis section). Note that this
> enrichment effect is variable as the temperature changes - stronger for hot
> temperatures, weaker for cold - due to the elimination of the compensation
> for air density as a function of temperature." I found this here .
Jim Adney, jadney at vwtype3.org
Madison, Wisconsin, USA
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